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BY
ADAM GRACE
PROP & MODELMAKER
Towards
the end of THE MATRIX, flying security machines called Sentinels
attack and penetrate the hull of the Nebuchadnezzar the craft that
carries Morpheus and his crew through the remains of the Earths
sewerage tunnels. The scenes depicting the breach of the hull were accomplished
with a half-scale section of hull combined with computer-generated sentinels
and laser beams.
The hull section was planned as a repeatable breakaway set
up, with both exterior and interior views of the destruction utilizing
the same scale set piece. A section of the hull approximately 5m x 3m
was built over a curved steel support frame, and covered by a specially
cast and rigged shell complete with a tile pattern that duplicated the
look of the CGI Nebuchadnezzar.
The tile pattern was created by making a pattern of a single tile piece.
This piece was molded in silicone rubber, and then a number of tiles were
cast in urethane resin. These cast pieces were assembled on a flat board
in a repeating pattern. The resulting multi-piece pattern was then molded
in silicone rubber so that large sections of the tile pattern could be
reproduced both in rigid and flexible urethanes. 
A section approximately 2m x 2m was cast in a flexible urethane elastomer,
with the desired thickness built up in urethane foam layers. Within the
cast foam layers were straps and cables, whose positions were determined
after numerous tests. The resulting casting was cut along the tile joins,
and placed within the larger 5m x 3m panel. The cables and straps enabled
the panel to be torn apart on cue, and reset for numerous takes.
In addition to the breakaway hull, cables, wires and twisting beams were
dressed into the shot. The beams were made from urethane foam sheet bonded
to a heavy gauge aluminum foil. This enabled the beams to twist and bend,
and to be reset for additional takes. The cables and wires were also rigged
to break apart on cue. Pyrotechnic effects were incorporated into the
set-up to help tie in the CGI laser beam and Sentinel action that would
be added in postproduction. Weeks of planning, building, and testing culminated
in a shoot requiring the co-ordination of up to 20 model and effects technicians.
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THE GOVERNMENT LOBBY DESTRUCTION
The
destruction of the Government Lobby has proved to be a popular sequence
amongst viewers. The carnage was accomplished with a mixture of live action
practical effects, stunts, visual effects and CGI enhancements.
Complemented by a pounding soundtrack, it culminates in an explosive finale.
Miniature elements were built and filmed for the sequence, but were subsequently
replaced with CGI effects. Though the models did not end up in the final
film, their manufacture and set-up is detailed here.
To show the elevator explosion and its fireball travelling through the
lobby, it was decided that a quarter-scale model of the live action set
in its final state would be built. This was to be a limited detail model
comprising the floor, walls, pillars, and figures positioned to match
the live action set.
THE QUARTER-SCALE FIGURES 
The figures were built
around a wire armature skeleton wrapped in soft urethane foam. Generic
heads, hands and boots were sculpted in plasticine, molded in silicone
rubber, then copies cast in urethane resin. Various detailed items such
as canteens, radios, walkie-talkies, rifles, etc., had patterns sculpted
in plasticine, or scratch built from plastics and fillers. These, too,
were molded in silicone rubber and cast in urethane resin. The uniforms
were sewn from scaled patterns using cloth to match the full-sized costumes.
The figures were then finally painted and detailed to match their live
action counterparts.
THE QUARTER SCALE LOBBY
The quarter-scale Lobby set
was built by the construction department while the figures were being
made. The floors and walls were achieved by using compressed cement sheeting.
This afforded a fire resistant surface for planned multiple takes.
The
columns were made by wrapping black-wrap foil around column
base and top formers. Black-wrap is a heavy gauge black aluminum foil
used by lighting and camera departments to block light or shield cameras
and lenses during filming. The foil was then crushed in the center to
achieve the destroyed look of the columns on the live action set. The
whole set was rigged upside down within a tilting frame so that the model
could be angled to adjust the look of the fireball as it swept through
the set.
Another quarter-scale set was built that was basically a black box with
the walls and black-wrap columns in the appropriate positions. Figure
shapes were achieved by using crushed and shaped black-wrap.
The fireball was effected by rigging a propane tank with a solenoid release
valve, provided and operated by the special effects department. A huge
fireball was able to be shot through the model spreading out over the
lobby floor. Numerous takes were shot with different gas pressures and
durations. As well as adjusting the tilt of the set, the many variables
offered the filmmakers a range of looks to choose from. Ultimately the
resulting footage from the "black-box" set was sufficient to
be used in the assembly of the final visual effect. A CGI elevator door
spinning towards camera completed the Government Lobby destruction sequence.
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